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Screen Printing

1500 Series

UV curable ink system for pressure sensitive decals with 3–5 years exterior exposure. Excellent flexibility, adhesion, opacity; NVP free. For pressure sensitive vinyls and print treated polyesters.

Overview

The 1500 is a UV curable ink system specifically formulated for pressure sensitive decal applications requiring exterior exposure up to five years. 1500 Series inks provide excellent flexibility, eliminating edge curl due to ink film shrinkage, as well as outstanding adhesion properties while being NVP free. Combined with automotive grade pigments, Norcote's 1500 Series exhibits excellent opacity and light-fastness, resulting in superior overall performance on pressure sensitive vinyls and print treated polyesters. It is the responsibility of the user to pretest all substrates with Norcote products prior to use in production.

Applications

  • Pressure sensitive decal applications
  • Exterior exposure up to five years

Substrates

  • Pressure Sensitive Vinyl
  • PS Print Treated Polyester
  • Some Metals

Features

  • Recommended for 3–5 years exterior exposure
  • Not recommended for vinyl with high plasticizer (e.g. static cling); five-year outdoor durability contingent on substrate compatibility
  • Excellent opacity; high gloss
  • Excellent solvent & abrasion resistance
  • Low shrinkage; NVP free
  • Mesh: 355 PW and above for single lamp; 305 PW and above for two lamp UV systems
  • Stencil: direct or capillary emulsions, UV compatible, 7–10 µm dry thickness
  • Squeegee: cut or molded 70–90 durometer or multi-durometer polyurethane, UV compatible
  • Coverage: 3,200–3,600 sq ft per gallon (0.40–0.60 mil film deposit)
  • Cure: one 300 W/in or two 200 W/in focused medium pressure mercury vapor lamps; 200 mJ/cm² @ 600 mW/cm² for most colors and clear; 300 mJ/cm² @ 600+ mW/cm² for most opaque colors
  • Thinning: up to 10% UVO Universal Thinner or 5–10% 1500-049 Mixing Clear; do not microwave
  • Non-visual post-curing; cross-linking up to 24 hours; cross hatch tape test (3M 600) after exiting cure unit and cooling
  • 1500-C1094 Sunblock Clear recommended to increase outdoor durability and light-fastness
  • Metallics: 1500-011 Metallic Mixing Clear; mesh 195–305 pw generally recommended for metallic pigment transfer
  • Fluorescent colors and T-Powders available on request (not light-fast beyond 60–90 days); 230–260 plain weave mesh recommended
  • Clean-up: conventional solvent; avoid alcohol. Norcote Press Wash 110, 140, or NSW-824
  • Standard warranty: 1 year from date of sale (no additives); 1 month for custom colors containing DayGlo® JZB or T-Powder; custom colors with metallic pastes or intermixed competitor products not warranted

Standard Colors

  • 1500-123
    Medium Yellow
  • 1500-131
    Brilliant Orange
  • 1500-151
    Scarlet Red
  • 1500-155
    Rubine Red
  • 1500-160
    Rhodamine Red
  • 1500-190
    Process Blue
  • 1500-200
    Peacock Blue
  • 1500-205
    Reflex Blue
  • 1500-210
    Ultra Blue
  • 1500-220
    Emerald Green
  • 1500-485
    Warm Red

Process Colors

1500 Series four color process colors exceed SWOP standards. Variation of densities may be achieved with 1500-450 Halftone Base. Plain weave mesh with thread count suitable for LPI and smooth (low rz) stencil with OEM >7 recommended.

  • 1500-410
    HT YellowDensity: 1.10
  • 1500-420
    HT MagentaDensity: 1.75
  • 1500-430
    HT CyanDensity: 1.80
  • 1500-440
    HT BlackDensity: 2.00
  • 1500-450
    HT BaseDensity: N/A
  • 1500-510
    HD HT YellowDensity: 1.20
  • 1500-520
    HD HT MagentaDensity: 2.20
  • 1500-530
    HD HT CyanDensity: 2.10
  • 1500-540
    HD HT BlackDensity: 2.10

Color Matching Guide

  • 1500-010
    Mixing Clear
  • 1500-201
    Weatherable Primrose Yellow
  • 1500-111
    Lemon Yellow
  • 1500-064
    CMG Yellow (GS)
  • 1500-214
    Weatherable CMG Orange
  • 1500-121
    CMG Red (YS)
  • 1500-127
    CMG Violet
  • 1500-241
    Weatherable Fire Red
  • 1500-165
    CMG Magenta
  • 1500-230
    CMG Blue
  • 1500-301
    Opaque Black
  • 1500-311
    Opaque White
  • 1500-325
    CMG Green

* Used in Norcote's Color Matching Guide.

Whites, Blacks & Clears

  • 1500-011
    Metallic Mixing Clear
  • 1500-012
    Overprint Clear
  • 1500-015
    Satin Overprint Clear
  • 1500-C1094
    Sunblock Clear
  • 1500-026
    Barrier White
  • 1500-030
    Shading Black
  • 1500-031
    Tinting White
  • 1500-312
    Dense Black